Stress cracks can occur in different forms. At the rod wire
or steel bar they usually go in longitudinal direction and could be able to reach
the core zone. They are often also only few hundredth millimeters deep. If the
defects are very deep they are often wide open. However, there also are cases,
particularly at drawn materials, where the cracks almost aren't recognizable on
the surface. A stress crack can arise from too curt cooling after hardening or
by unfavorable conditions after the hot forming. Smaller defects (rolling defect
or slags in surface proximity) are often triggers for stress cracks on the material
surface. In the following sample, the crack is triggered by a too fast cooling
of the wire during hardening.
Rod wire
20,00 mm round - quenched and tempered